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Custom and OEM Lightweight Heavy Load PP Plastic Pallet Sleeves

Custom and OEM Lightweight Heavy Load PP Plastic Pallet Sleeves
Custom and OEM Lightweight Heavy Load PP Plastic Pallet SleevesCustom and OEM Lightweight Heavy Load PP Plastic Pallet SleevesCustom and OEM Lightweight Heavy Load PP Plastic Pallet SleevesCustom and OEM Lightweight Heavy Load PP Plastic Pallet SleevesCustom and OEM Lightweight Heavy Load PP Plastic Pallet Sleeves

Custom and OEM Lightweight Heavy Load PP Plastic Pallet Sleeves

pallet sleeves are made by pp honeycomb or x type board, we can custom any design of the sleeve box
CategoriesPlastic Pallet Sleeve System
ModelPR-pallet sleeves
ProductPlastic Pallet Sleeve System
Provided Servicesealing, welding, die-cutting,door, printing
Custom WorkColor, size, weight, function, packing
CertificateRoSH, REACH, V0-V2 @UL94, No Lead, No Formaldehyde
Main ColorPallet sleeves: grey; lid & pallet: black
Main Applicationlogistics, packaging, storage, turn over
FOB portShanghai, China
Terms of PaymentL/C, D/A, D/P, Western Union, MoneyGram, T/T, Paypal, O/A
Update TimeMay 31,2024
Detail Information

Polyreflex Pallet Sleeve System

  • Light Weight
  • Heavy Load
  • Easy Custom
  • Description
  • Standard Sizes
  • Stacked Layer
  • Custom Sleeve Packs
  • Folding Steps
  • Folding Type
  • Product Images


Custom and OEM Lightweight Heavy Load PP Plastic Pallet Sleeves

is developed to be light weight, heavy load, reusable, durable, provide a perfect solution for logistics and turnover systems to support, store, protect and transport unit loads of bulk goods or materials.

A pallet sleeve box set is made up of a HDPE pallet base, collapsible polypropylene triple walls, and a top lid. The pallet base and top lid are nestable and thus the pallet sleeve systems can be stably stacked to help optimize storage and transportation utilization. 

Polyreflex pallet sleeve system adopts all-in-one design, when empty, sleeve packs are collapsed, the top lid, pallet base and sleeve are available as a set, providing an excellent empty container return rate, helping to reduce transportation costs and storage space.

Pallet Sleeve Container with doors

Smart Board 

Polypropylene honeycomb sleeves have a very stable structure, both the length and width direction have good strength.  Though it is light weight, can load very heavy cargos due to the board's smart honeycomb bubble structure.


Lightweight polypropylene pallet box sleeve has more cycles than cardboard sleeves. Although the price of PP sleeve is higher, it usually paying for itself within 6 months. A plastic sleeve container can withstand more than 20,000 folds.

Easy to assemble 

Polyreflex pallet sleeve system is easy to assemble and disassemble.  It takes one person only a minute to assemble or disasemble a container: taking off the lid, unfold the sleeves, put back the lid. No need any special tools to help the job.

Various sizes available

Polyreflex offers various standard sizes and configurations of the sleeve packs, as well as custom sleeve heights, colors, doors and designs. Customized printing on sleeve is available for easy identification.

sizes of sleeve packs

Custom design available

Polyreflex provide flexible custom service for the pallet sleeve pack system, customer could custom its shape and design by sending its drawing, or just describe your needs, we offer the solutionn for you.

Standard Sizes

Components Lid Sleeve Pack Pallet
Material        Twin-sheet HDPE                 Polypropylene                 Twin-sheet HDPE       
Thickness of material ——  9.5 - 12mm ——
Weight of material —— 2500 - 4200 g/m2 ——
External length 800 - 2070mm 760 - 2030mm 800 - 2070mm
External width 600 - 1150mm 560 - 1110mm 600 - 1150mm
External height 700 - 1200mm
Stack layer 1+1 for dynamic load, 1+3 for static load
Payload 200 - 400KG
Max. ballast 600 - 1200KG

Stacked Layer

Stacked Layer of pallet boxes
Injection molded HDPE pallet

Blow molded HDPE pallet

Injection molded HDPE top lid and pallet

Blow molded HDPE top lid and pallet can be nested

Polyreflex all-in-one collapsible sleeve packs

Polyreflex all-in-one collapsible sleeve packs

The bottom pallets can be nested

Pallet sleeves set easy and stable to stack

Custom Sleeve Packs

Custom heights and double color pallet sleeve packs are available

Custom heights and double color sleeves are available

The spacer layer in the plastic pallet box

The spacer layer and the door opening are optional

plastic sleeve packs with PVC profiles

Polyreflex provides sleeve packs with PVC profiles or steel profiles

Custom printing for plastic sleeve box

Custom design and printing for pallet sleeves

Folding Steps

the assembled plastic pallet container

❶ The assembled pallet box set

Remove the top lid

❷ Remove the top lid

pallet box without lid

❸ Take out the goods

foldable plastic sleeve boxes

❹ Fold the sleeve up

Lay the folded sleeve pack flat on the pallet

❺ Lay the folded sleeve pack flat on the pallet

Put the lid on the sleeve pack

❻ Put the lid on the sleeve pack

Folding Type

M Fold - sleeve packs

M Fold - sleeve width ≤ pallet width

Z Fold - sleeve packs

Z Fold - sleeve width > pallet width

I Fold - suitable for small sleeve packs

I Fold - suitable for small sleeves

Processing Steps

Die-cut the PP honeycomb panel

Ⅰ. Die-cut the PP bbubble panel

Sealing edges for pallet sleeves

Ⅱ. Sealing edges, the round edge and flat edge are optional

Opening doors on the plastic sleeves

Ⅲ. Opening windows

make creasing on the pp sleeves

Ⅳ. Make the creasing

Custom printing for sleeve packs

Ⅴ. Custom printing

Butt welding for sleeve pack

Ⅵ. Butt welding

Product Images

Polypropylene Cellular Board

Pre-cutting on production line and die-cutting polypropylene honeycomb panel ready to make sleeve packs.

HDPE lid and pallet

Lid and Pallet

Polyreflex standard bottom pallet, steel rod reinforced pallet, lids and pallets in stock. Please contact us for more designs and sizes of lids and pallets.

plastic sleeve packs in warehouse

Pallet Sleeves

Pallet sleeves provide all kinds of custom work, different sizes, thickness, colors, shapes, accessories are available.

die-cutting honeycomb panel

Packing and Loading

Loading sleeve packs in bulk or with pallet.

bulk packed plastic sleeve packs
Are you a trading company or a manufacturer?

Polyreflex is a professional manufacturer with more than 15 years experiences, with five production sites located in China and one production site located in Vietnam.

Can you cut to size or print or thermoform?

Of course we can. Polyreflex processing center has a variety of advanced processing equipment, and a well-trained and experienced technical team to meet the customized needs of customers, such as cutting, machining, vacuum forming, injection molding, blow molding, assembly, etc.

What is the payment method?

T/T, L/C, PayPal, Western Union payment are available. Polyreflex is an Alibaba certified supplier, and it is also okay to place an order through Alibaba. https://polyreflex-cn.en.alibaba.com/

What is the lead time?

Usually 15 to 20 days. The specific lead time is best to be confirmed after letting us know the order details. We have stock of plastic sheets to meet urgent needs, and we can also advance the delivery time for customers according to the production condition.

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