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Lightweight Rough Surface Polypropylene PP Honeycomb Boards for Flightcases

Lightweight Rough Surface Polypropylene PP Honeycomb Boards for Flightcases
Lightweight Rough Surface Polypropylene PP Honeycomb Boards for FlightcasesLightweight Rough Surface Polypropylene PP Honeycomb Boards for FlightcasesLightweight Rough Surface Polypropylene PP Honeycomb Boards for FlightcasesLightweight Rough Surface Polypropylene PP Honeycomb Boards for FlightcasesLightweight Rough Surface Polypropylene PP Honeycomb Boards for Flightcases

Lightweight Rough Surface Polypropylene PP Honeycomb Boards for Flightcases

Polyreflex PP Honeycomb Boards is a strong product, it's durable and easy to process, like die-cut, CNC engraving, etc.
CategoriesPP Honeycomb Panel
ProductPolyreflex PP honeycomb sheet
Main ColorGrey, black, blue, custom colors
Provided ServiceDie-cut, cnc engrave, seal, bend, weld, assembly
Custom WorkColor, size, weight, cutting, printing
CertificateRoSH, REACH, V0-V2 @UL94, No Lead/Formaldehyde
Main ApplicationPallet sleeve packs, flight cases, auto parts
FOB portNingbo port, Shanghai port
Terms of PaymentL/C, D/A, D/P, Western Union, MoneyGram, T/T, Paypal, O/A
Update TimeJun 23,2024
Detail Information

Polyreflex Polypropylene Honeycomb sheet

  • High Impact Resistance
  • 100% Durable
  • Lightweight
  • Description
  • Specifications
  • Structure and Surface
  • Processing
  • Sealing Types
  • Uses


Polyreflex polypropylene (PP) honeycomb sheet

has a unique sandwich structure, in which the honeycomb structure is used as the core layer, and the single or double surface has a bubble finish or a flat finish.

Polyreflex polypropylene (PP) honeycomb sheet is special polypropylene panel featuring a hollow, honeycomb core.The sandwich sturcture of the panel composed of three layer polypropylene sheets, with two solid outer layers and one thermoformed bubble layer in between.

Polyreflex polypropylene honeycomb sheet is a strong and lightweight material, it's easy for processing and durable, this special feature makes it suitable for the automobile industry, logistics and transportation, warehouse and turnover management, packaging, advertising and display, construction, etc.

structure of Polyreflex pp honeycomb board
lightweight pp sheet


Honeycomb plates consist of two surface plates and a honeycomb shaped core structure.With low density property of the thermoplastic structure,  superiority is provided compared to materials such as metal and ceramic and others.

Impact Resistant plastic honeycomb board

Impact Resistance

With a stable honeycomb core structure and two layers of solid sheets, the PP honeycomb panels have superior impact resistance and high load capacity compared to other lightweight panels.


Polyreflex honeycomb panels are 100% recyclable. Our product which is free from additives such as adhesive film, consists of PP and composite folios. 

stable structure

Smart Board

Polypropylene honeycomb panel have a very stable structure, both the length and width direction have good strength.  Though it is lightweight, it can carry a heavy weight due to the board's smart honeycomb bubble structure.

Easy Processing

Polypropylene honeycomb sheet is easy for processing, like sealing, welding, bending, die-cutting, CNC engraving, and printing.


Product Type Thin Thick Ultra-thick
Image thin pp honeycomb sheet thick pp honeycomb sheet ultra thick pp honeycomb sheet
Thickness 1mm - 6mm 6mm - 12mm 15mm - 29mm
Width max. 1900m max. 1950mm
max. 1400mm
standard 550mm, 1100mm
Density 250 - 2500 g/m2 2000 - 4500 g/m2 3200 - 4700 g/m2
Standard Color grey, white grey beige, grey
Surface Type matt + matt matt + matt rough + texture
matt + rough matt + rough
texture texture
Composite Material Options
anti-slip thermoplastic anti-slip thermoplastic non-woven fabric
non-woven fabric non-woven fabric
other composite other composite

Structure Type

Matt polypropylene honeycomb board
Colored matt and rough honeycomb board

The surface is the same color as the honeycomb core

two colored polypropylene honeycomb board

The color of the surface and honeycomb core is different

Polypropylene honeycomb board with nonwoven fabric

Spunbond non-woven fabric covers the polypropylene honeycomb panel

single flat pp with honeycomb core

Single flat wall with polypropylene honeycomb layer

Surface Type

Matt polypropylene honeycomb board

Double-sided matt finish

Rough polypropylene honeycomb board

One side is matt, the other side is rough  finish

polypropylene matt bubble board

One side is matt, the other side is bubble finish

textured pp honeycomb board

Textured finish

Composite Material Options

Anti-slip polypropylene honeycomb board

Anti-slip thermoplastic

PP bubble board with low density fabric

80g/m2 non-woven fabric

polypropylene bubble board with high density fabric

150g/m2 & 250g/m2 non-woven fabric

Anti-slip polypropylene honeycomb board

Anti-slip material

Types of Processing

die-cutting honeycomb panel

Die cutting

CNC cutting honeycomb panel

CNC engraving

Hot bending processing

Hot bending

Butt welding for sleeve pack

Butt welding

Ultra-sonic welding

Ultra-sonic welding

die-cut punching

Ultra-sonic welding & die-cut punching

Sealing Types

pp honeycomb board with round edge

Round edge

pp honeycomb board with narrow flat edge

Narrow flat edge

pp honeycomb board with wider flat edge

Wider flat edge

The Use of Polypropylene Honeycomb Board

Pallet Sleeve Boxes

Foldable lightweight pallet sleeve box / Reusable plastic containers / Pallet containers

Collapsible lightweight pallet sleeve box

Turnover Boxes

100% Recyclable plastic box / Durable reusable stackable storage boxes

Durable reusable stackable packaging boxes

Flight Cases and Equipment Boxes

Scratch resistant and easy to clean / High impact resistant for protection / Durable protective case

Flight Cases and Equipment Boxes

Automotive Interior Use

Fire-resistant polypropylene honeycomb sheet for vehicle lining, van lining and flooring

van lining and flooring

Sign & Display

Polypropylene honeycomb sheet is suitable for printing and has good ink absorption / Can be used outdoors with UV resistant

Polypropylene honeycomb sheet for printing

Construction Use

Lightweight and durable plastic flooring for protection during house decoration and construction

Polypropylene honeycomb sheet for construction

Other Uses of Polypropylene Honeycomb Board

Divider for document holder and boxes / Plastic bottles recycling bins / Warehouse logistics turnover trolley baffle / Decorative screen / Temporary partition panel

logistics turnover trolley baffle
Are you a trading company or a manufacturer?

Polyreflex is a professional manufacturer with more than 15 years experiences, with five production sites located in China and one production site located in Vietnam.

Can you cut to size or print or thermoform?

Of course we can. Polyreflex processing center has a variety of advanced processing equipment, and a well-trained and experienced technical team to meet the customized needs of customers, such as cutting, machining, vacuum forming, injection molding, blow molding, assembly, etc.

What is the payment method?

T/T, L/C, PayPal, Western Union payment are available. Polyreflex is an Alibaba certified supplier, and it is also okay to place an order through Alibaba. https://polyreflex-cn.en.alibaba.com/

What is the lead time?

Usually 15 to 20 days. The specific lead time is best to be confirmed after letting us know the order details. We have stock of plastic sheets to meet urgent needs, and we can also advance the delivery time for customers according to the production condition.

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