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Pallet Sleeve Container

Pallet Sleeve Container
Pallet Sleeve ContainerPallet Sleeve ContainerPallet Sleeve ContainerPallet Sleeve ContainerPallet Sleeve Container

Pallet Sleeve Container

Reusable and low-cost plastic bulk containers and pallet box, as returnable and recyclable bulk packaging, easy to ship.
CategoriesPlastic Pallet Sleeve System
ModelPR-Pallet box
ProductPlastic Pallet Sleeve System
Provided ServicePrinting, door opening, hook & loop, edge sealing
Custom WorkColor, size, weight, packing, processing
CertificateRoSH, REACH, V0-V2 @UL94, No Lead, No Formaldehyde
Main ColorPallet sleeve: grey; lid & pallet: black
Main Applicationlogistics, packaging, storage, turn over
FOB portShanghai, China
Terms of PaymentL/C, D/A, D/P, Western Union, MoneyGram, T/T, Paypal, O/A
Update TimeJun 23,2024
Detail Information

Polyreflex Pallet Sleeve System

  • Reusable
  • Returnable
  • Recyclable
  • Description
  • Standard Sizes
  • Stacked Layer
  • Custom Sleeve Packs
  • Folding Steps
  • Folding Type
  • Product Images


Polyreflex Pallet Sleeve Container

is developed to be durable, returnable and economical, provide a perfect solution for logistics and turnover systems to support, store, protect and transport unit loads of bulk goods or materials.

A sleeve pack is made up of a HDPE pallet base, collapsible polypropylene triple walls, and a top lid. The pallet base and top lid are nestable and thus the sleeve pack systems can be stably stacked to help optimize storage and transportation utilization. 

Polyreflex pallet sleeve system adopts all-in-one design, when empty, sleeve packs are collapsed, the top lid, pallet base and sleeve are available as a set, providing an excellent empty container return rate, helping to reduce transportation costs and storage space.

Pallet Sleeve Container with doors

Strong in All Directions

Polypropylene honeycomb sleeves have a very stable structure and strong stacking capacity. Whether it is dynamic load or static load, it can safely stack and protect the product.


The pallets and tops are nestable and the sleeves are collapsible, yielding improved warehouse utilization and reducing freight costs. One truck of folded sleeve packs can be used to transport 10 trucks of assembled pallet containers with cargo.


Lightweight polypropylene sleeve pack has more cycles than cardboard sleeves. Although the price of PP sleeve is higher, it usually paying for itself within 6 months. A plastic sleeve pack can withstand more than 20,000 folds.

Easy to Assemble

Polyreflex pallet sleeve system is easy to assemble and disassemble. The sliding locks on the pallet base and lid can quickly lock them tight. It takes one person only a minute to assemble a container.

sizes of sleeve packs

Various Sizes Available

Polyreflex offers various standard sizes and configurations of the sleeve packs, as well as custom sleeve heights, colors, doors and designs. Customized printing of sleeve is available for easy identification.

Standard Sizes

Components Lid Sleeve Pack Pallet
Material        Twin-sheet HDPE                 Polypropylene                 Twin-sheet HDPE       
Thickness of material ——  9.5 - 12mm ——
Weight of material —— 2500 - 4200 g/m2 ——
External length 800 - 2070mm 760 - 2030mm 800 - 2070mm
External width 600 - 1150mm 560 - 1110mm 600 - 1150mm
External height 700 - 1200mm
Stack layer 1+1 for dynamic load, 1+3 for static load
Payload 200 - 400KG
Max. ballast 600 - 1200KG

Stacked Layer

Stacked Layer of pallet boxes
Injection molded HDPE pallet

Injection molded HDPE pallet

Injection molded HDPE top lid and pallet

Injection molded HDPE top lid and pallet can be nested

Polyreflex all-in-one collapsible sleeve packs

Polyreflex all-in-one collapsible sleeve packs

The bottom pallets can be nested

The bottom pallets can be nested

Custom Sleeve Packs

Custom heights and double color pallet sleeve packs are available

Custom heights and double color sleeves are available

The spacer layer in the plastic pallet box

The spacer layer and the door opening are optional

plastic sleeve packs with PVC profiles

Polyreflex provides sleeve packs with PVC profiles or steel profiles

Custom printing for plastic sleeve box

Custom printing of sleeve is available for easy identification

Folding Steps

the assembled plastic pallet container

❶ The assembled container

Remove the top lid

❷ Remove the top lid

pallet box without lid

❸ Take out the goods

foldable plastic sleeve boxes

❹ Fold the sleeve up

Lay the folded sleeve pack flat on the pallet

❺ Lay the folded sleeve pack flat on the pallet

Put the lid on the sleeve pack

❻ Put the lid on the sleeve pack

Folding Type

M Fold - sleeve packs

M Fold - sleeve width ≤ pallet width

Z Fold - sleeve packs

Z Fold - sleeve width > pallet width

I Fold - suitable for small sleeve packs

I Fold - suitable for small sleeves

Processing Steps

Die-cut the PP honeycomb panel

Ⅰ. Die-cut the PP honeycomb panel

Sealing edges for pallet sleeves

Ⅱ. Sealing edges, the round edge and flat edge are optional

Opening doors on the plastic sleeves

Ⅲ. Opening doors

make creasing on the pp sleeves

Ⅳ. Make the creasing

Custom printing for sleeve packs

Ⅴ. Custom printing

Butt welding for sleeve pack

Ⅵ. Butt welding

Product Images

Lid and Pallet

Polyreflex standard bottom pallet, steel rod reinforced pallet, lids and pallets in stock. Please contact us for more designs and sizes of lids and pallets.

HDPE lid and pallet

Sleeve Packs

Finished Polyreflex sleeve packs waiting for packing and shipping.

plastic sleeve packs in warehouse

Polypropylene Honeycomb Board

Pre-cutting on production line and die-cutting polypropylene honeycomb panel ready to make sleeve packs.

die-cutting honeycomb panel

Packing and Loading

Loading sleeve packs in bulk or with pallet.

bulk packed plastic sleeve packs
Are you a trading company or a manufacturer?

Polyreflex is a professional manufacturer with more than 15 years experiences, with five production sites located in China and one production site located in Vietnam.

Can you cut to size or print or thermoform?

Of course we can. Polyreflex processing center has a variety of advanced processing equipment, and a well-trained and experienced technical team to meet the customized needs of customers, such as cutting, machining, vacuum forming, injection molding, blow molding, assembly, etc.

What is the payment method?

T/T, L/C, PayPal, Western Union payment are available. Polyreflex is an Alibaba certified supplier, and it is also okay to place an order through Alibaba. https://polyreflex-cn.en.alibaba.com/

What is the lead time?

Usually 15 to 20 days. The specific lead time is best to be confirmed after letting us know the order details. We have stock of plastic sheets to meet urgent needs, and we can also advance the delivery time for customers according to the production condition.

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